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PDCA, developed by Shewhart, stands for which of the following?


A) Plan-Do-Check-Act
B) Plan-Develop-Check-Accept
C) Problem-Develop Solution- Check- Act
D) Problem-Do-Continue-Act
E) none of the above

F) B) and C)
G) A) and C)

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Quality has at least three categories of definitions; identify them. Provide a brief explanation of each.

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The three categories of qualit...

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What refers to training and empowering frontline workers to solve a problem immediately?


A) just-in-time
B) poka-yoke
C) benchmarking
D) kaizen
E) service recovery

F) D) and E)
G) C) and D)

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Internal failure costs are associated with scrap, rework, and downtime.

A) True
B) False

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__________ is the Japanese word for the ongoing process of incremental improvement.

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Quality is mostly the business of the quality control staff, not ordinary employees.

A) True
B) False

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ISO 9000 has evolved from a set of quality assurance standards toward a quality management system.

A) True
B) False

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Security is the determinant of service quality that means freedom from danger, risk, or doubt.

A) True
B) False

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The "four Ms" of cause-and-effect diagrams are


A) material, machinery/equipment, manpower, and methods
B) material, methods, men, and mental attitude
C) named after four quality experts
D) material, management, manpower, and motivation
E) none of the above

F) A) and E)
G) C) and E)

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How is source inspection related to employee empowerment?

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Source inspection involves the operator ...

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The process improvement technique that sorts the "vital few" from the "trivial many" is


A) Taguchi analysis
B) Pareto analysis
C) benchmarking
D) Deming analysis
E) Yamaguchi analysis

F) D) and E)
G) C) and E)

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A pizza delivery company wants to improve its response time to gain a competitive advantage. Create a flowchart with 8 unique events from the time the customer calls in to the time the pizza is delivered. A pizza delivery company wants to improve its response time to gain a competitive advantage. Create a flowchart with 8 unique events from the time the customer calls in to the time the pizza is delivered.

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Student responses will vary but should f...

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Respect for __________ is a cornerstone of continuous improvement.

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An improvement in quality must necessarily increase costs.

A) True
B) False

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Which of the following statements regarding "Six Sigma" is true?


A) The term has two distinct meanings-one is statistical; the other is a comprehensive quality system.
B) Six Sigma means that about 94 percent of a firm's output is free of defects.
C) The Six Sigma program was developed by Toyota in the 1970's.
D) The Six Sigma program is for manufacturing firms, and is not applicable to services.
E) Six Sigma certification is granted by the International Standards Organization (ISO) .

F) A) and B)
G) D) and E)

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Describe how ISO 9000 has evolved in the past several years.

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The standards have become more of a qual...

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Continuous improvement is based on the philosophy that every aspect of an operation can be improved.

A) True
B) False

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Philip Crosby is credited with both of these quality catch-phrases: "quality is free" and "zero defects."

A) True
B) False

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Based on his 14 Points, Deming is a strong proponent of


A) inspection at the end of the production process
B) an increase in numerical quotas to boost productivity
C) looking for the cheapest supplier
D) training and knowledge
E) all of the above

F) C) and E)
G) B) and E)

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The quality loss function indicates that costs related to poor quality are low as long as the product is within acceptable specification limits.

A) True
B) False

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